Showing posts with label water jet cutters. Show all posts
Showing posts with label water jet cutters. Show all posts

Friday, September 2, 2016

It's National Read a Book Day - Crack Open Your Water Jet Equipment Maintenance Manual

Happy National Read a Book Day!  What a great time for us to remind you of the importance of reading and referencing your Jet Edge water jet equipment manuals.

You're probably slow today with the holiday fast approaching, so why not crack open your Jet Edge water jet equipment manual and learn a few tips on how to safely and properly maintain and operate your Jet Edge water jet system and water jet pump.

Jet Edge water jet customers tell us they love our manuals, which are well-written by our experienced technical writer, who takes pride in making sure our manuals are kept up-to-date and are easy to read and understand.

Jet Edge Water Jet Equipment Manuals

If you need to order a new Jet Edge manual, please contact our water jet parts department at parts@jetedge.com or +1 763-497-8700.

Jet Edge Waterjet Systems Proudly Supports Rotary International and the Rotary Club of St. Michael-Albertville.

Learn about Rotary's literacy efforts here.






Wednesday, August 24, 2016

Downhole Cutting Pipes and Grouted Casing with Mobile Water Jet Cutter

Jet Edge's Pipe Cutter ID downhole water jet cutter makes it easy to cut pipes and grouted casing from the inside in one pass.

This portable water jet cutting system was designed especially for oilfield applications such as plug and abandon operations, but it can be used for other purposes that require cutting from the inside out, such as cutting pilings. See product specifications on www.jetedge.com.



Learn More About Jet Edge Mobile Water Jet Cutting Systems

> See Jet Edge's Mobile Waterjet Products

www.jetedge.com
1-800-538-3343
+1 763-497-8700
Information Request Form

Tuesday, June 1, 2010

Jet Edge Water Jet Pump Features Redundant Intensifiers

Jet Edge’s iP60-50R water jet pump has two intensifier systems. If one of the intensifier systems should fail or require service, the second intensifier system can continue operations until the intensifier pump can be shut down for service.

The iP60-50R produces 1.1 gallon (5 liters) per minute of ultra-high pressure water for precision waterjet cutting, water blasting, cleaning and surface preparation applications. It supports orifices up to .015” (.38 mm).

Like all Jet Edge waterjet pumps, the iP60-50R features Jet Edge’s reliable tie-rod design. This design has no threaded cylinder, no threaded end caps, and no threaded hydraulic cylinder, making it less prone to cracking than threaded designs. Matched-metal components prevent galling of hydraulic system components. Jet Edge water jet pumps feature hydraulic accumulators, which reduce wear on the hydraulic pump. Hydraulic fluid also is cooled and filtered. Jet Edge waterjet pumps feature a rugged hydraulic center section which incorporates high-duty cycle-rated piston seal and wear rings. Jet Edge’s hydraulic systems have a 4,000-hour warranty. Jet Edge water jet pumps also feature attenuators which smooth pressure fluctuations and deliver a constant and steady stream of ultra-high pressure water to the cutting tool, ensuring optimal cut quality.

For more information about Jet Edge waterjet pumps, visit http://www.jetedge.com/ or call 1-800-JET-EDGE (538-3343).

About Jet Edge
Established in 1984, Jet Edge is a global designer and manufacturer of waterjet systems for precision cutting, surface preparation and coating removal. Jet Edge systems are used around the world in a broad range of industries, from the world's leading airlines to automotive, aerospace, industrial manufacturers, machine and job shops. Jet Edge waterjet systems are proudly made in the U.S.A. For more information about Jet Edge, visit www.jetedge.com, e-mail sales@jetedge.com or call 1-800-JET-EDGE (538-3343).

INFORMATION REQUEST FORM

Friday, August 21, 2009

Metal Service Center Jacquet Installs 21'X13' Waterjet Table


POTTSTOWN, PA. (August 21, 2009) -- Jet Edge, Inc., is pleased to announce that Jacquet Mid Atlantic of Pottstown, Pa., has installed Jet Edge’s new 21’X13’ large-format Mid Rail Gantry Waterjet System. The Mid Rail Gantry is the third Jet Edge waterjet system at Jacquet’s Mid Atlantic service center and the company’s sixth Jet Edge waterjet system nationwide.

Jacquet’s new Jet Edge Mid Rail Gantry water jet system features a 21’X13’ work envelope with a system design that easily accommodates overhead loading with the bridge clearing the tank. Jacquet equipped the waterjet table with two Jet Edge Permalign II abrasivejet cutting heads and a 100HP intensifier pump to increase productivity. They also added an optional mirroring package, independent programmable Z carriages, programmable height sensing, a fully-functional remote pendant, large-capacity bulk abrasive hopper, submerged cutting package, closed-loop water filtration system, and garnet removal system.

A subsidiary of Jacquet Metals of Lyon Saint Priest, France, Jacquet Mid Atlantic is one of four Jacquet metal service centers in North America. The company also has metal service centers in Houston, Racine, Wis., and Irvine, Calif.

Jacquet specializes in supplying and processing stainless steel and nickel alloys for OEMS, fabricators and machine shops that support primarily the oil and gas, power generation, pollution control systems and water purification industries. Jacquet’s North American service centers provide waterjet and plasma part cutting. The company stocks 19 different grades of stainless steel and nickel alloy plates in a wide variety of sizes and thicknesses.

“We have a very large inventory of stainless steel and nickel in many different grades, thicknesses and widths, and we are able to cut near net-shape parts,” said Jacquet CEO Terry Engle. “Having the combination of that, plus our fast turnaround has really helped our growth.”

When Jacquet opened its North American operations in 2006, Engle decided to install the largest waterjet cutting systems available on the market to meet a growing demand for large-format cold cutting. Over a two-year period, Engle installed massive Jet Edge Low Rail Gantries at each of his plants. With waterjet tables as large at 15’X22’, Jacquet can claim some of the largest waterjet cutting tables in North America.

“Because the tables are so large, we can hold extremely large plates up to 15’X21’,” Engle said. “We also have two cutting heads on each table, so we can process two plates simultaneously or utilize two heads on one nested plate of parts, doubling our productivity. This has gotten us some work because we can cut two parts at a time and reduce the cost and turn-around to the customer.”

Engle noted that waterjet is the ideal cutting method for most of his applications because it eliminates heat-affected zones (HAZ) and reduces the need for secondary finishing operations, which results in lower finished part costs for his customers. If a customer desires a polished near-finished part, Jacquet typically cuts the part from polished plates. This saves time and money for customers because it eliminates the need for them to polish individual parts.

“Whenever we have customers who need small parts or tight tolerances or special sketch cuts, we push them toward waterjet. Also, when we are cutting heavy plate, we try to convince them to go with waterjet because they can save on material. When you cut with plasma, you have to add additional kerf and material for machining. Waterjet saves on material and machining. When roughing material to allow for machining afterwards, waterjet does not put any heat into the part, allowing the material to be machined much easier and saving on tooling costs.”

Engle decided to buy his waterjet systems from Jet Edge after extensively researching several waterjet manufacturers and interviewing Jet Edge’s references.

“I did a very thorough follow up with Jet Edge’s references,” he said. “They all spoke very highly of the reliability of the pump, technical service and Jet Edge’s on-time parts delivery. That was a big part of us picking Jet Edge. I also was very impressed with Jet Edge’s sales process and technical expertise. Jet Edge’s regional sales manager Scott Wirtanen had very strong technical knowledge of the machine and understood our application. He helped us pick the right machine and equipment for our application.”

Engle decided to buy his latest Jet Edge waterjet machine based on his satisfaction with Jet Edge’s equipment, service and training.

“We have run our other systems 16 hours a day or more for over two and a half years,” he said. “Anytime we have had issues, Jet Edge has been very good at offering technical solutions to help us out. Jet Edge’s lifetime training program also has been very successful for us. We have sent people to training at Jet Edge and we’ve had training here. It has been very valuable as we have added locations and new operators.”

More Information
For more information about Jacquet, visit www.myjacquet.com or call 484-945-1075 (Jacquet Mid Atlantic), 262-898-1381 (Jacquet Midwest), 949-221-9551 (Jacquet West), or 281-397-9920 (Jacquet Houston).

For more information about Jet Edge, visit www.jetedge.com, call 1-800-JET-EDGE (538-3343) or e-mail sales@jetedge.com.

The Jet Edge Mid Rail Gantry Waterjet System
The Jet Edge Mid Rail Gantry Waterjet System is available in 5’x5’, 5’x13’, 8’x5’, 8X13’, 21’x5’ and 21’X13’ work envelopes.

The Mid Rail Gantry features an exposed tank that easily accommodates overhead loading. It comes standard with one abrasivejet cutting head; a second cutting head can be added to increase productivity. The Mid Rail Gantry is ball-screw driven for higher accuracy. Its sturdy heavy-wall tubular steel construction eliminates vibration and increases longevity. The Mid Rail Gantry utilizes an industrial PC controller and can be configured so that all three axes are fully programmable (Z optional). It also features direct-couple AC brushless digital servo motors and single or double carriages. Critical bearing components are protected with heavy metal covers with brush seals.

Like all Jet Edge products, the Mid Rail Gantry is proudly made in the U.S.A. For more information, visit www.jetedge.com, e-mail sales@jetedge.com, call 1-800-JET-EDGE (538-3343) or 763-497-8700.

About Jet Edge
Established in 1984, Jet Edge is a global designer and manufacturer of waterjet systems for precision cutting, surface preparation and coating removal. Jet Edge systems are used around the world in a broad range of industries, from the world's leading airlines to automotive, aerospace, industrial manufacturers, machine and job shops. Jet Edge waterjet systems are proudly made in the U.S.A. For more information about Jet Edge, visit www.jetedge.com, e-mail sales@jetedge.com or call 1-800-JET-EDGE (538-3343).

Monday, August 10, 2009

Waterjet Manufacturer Jet Edge Posting Latest Updates on Facebook

ST. MICHAEL, Minn. (August 10, 2009) – Waterjet systems manufacturer Jet Edge, Inc. is now using Facebook to spread the word about its latest product updates, used waterjet equipment inventory and much more. Become a friend of Jet Edge at http://www.facebook.com/people/Jet-Edge/629911554.

Jet Edge’s Facebook friends get the latest updates from Jet Edge as they happen, including immediate alerts when used water jet equipment is posted to the used waterjets list on www.jetedge.com. Jet Edge’s Facebook friends also are among the first to find out about Jet Edge’s latest waterjet innovations and new products.

Jet Edge also uses Facebook to announce new waterjet product and waterjet application videos, waterjet success stories, new company literature, new distributors, trade show appearances and much more.

Jet Edge waterjet systems are used around the world by a wide variety of industries, including aerospace and defense, automotive, petrochemical, energy and general manufacturing. Jet Edge precision waterjets cut virtually any material, from metals and stone to carpet, foam and even food. Jet Edge’s waterjet surface preparation tools are used for paint, coatings and corrosion removal, and Jet Edge mobile waterjet cutters are primarily used to cut pipelines, steel reinforced concrete, reactor vessels and fabricated metal structures. They are ideal for cutting where flames and heat are restricted.

More Information
For more information about Jet Edge, visit www.jetedge.com, call 1-800-JET-EDGE (538-3343) or e-mail sales@jetedge.com. To request information about Jet Edge waterjets, please complete our Information Request Form.

About Jet Edge
Established in 1984, Jet Edge is a global designer and manufacturer of waterjet systems for precision cutting, surface preparation and coating removal. Jet Edge systems are used around the world in a broad range of industries, from the world's leading airlines to automotive, aerospace, industrial manufacturers, machine and job shops. Jet Edge waterjets are proudly made in the U.S.A.

Tuesday, August 4, 2009

100HP Waterjet Pumps Only $62,500 U.S.


ST. MICHAEL, Minn. (August 4, 2009) – Jet Edge, Inc., a leading manufacturer of ultra-high pressure waterjets and waterjet pumps, is pleased to introduce its new economical iP60-100S 100hp 60,000 psi (4,100 bar) waterjet pump.

Priced at just $62,500* U.S., the iP60-100S is the most affordable 100hp 60,000psi waterjet intensifier pump on the market. The iP60-100S is a single intensifier version of Jet Edge’s popular 100hp water jet pump. By eliminating the second intensifier, Jet Edge is able to offer the iP60-100S at a low price without sacrificing quality. The iP60-100S waterjet intensifier pump produces 2.0 gpm (7.6 lpm) of ultra-high pressure water for precision waterjet cutting, water blasting, cleaning and surface preparation applications. It supports orifices up to .021” (.53 mm).

Like all Jet Edge waterjet pumps, the iP60-100S features Jet Edge’s reliable tie-rod design. This design has no threaded cylinder, no threaded end caps, and no threaded hydraulic cylinder, making it less prone to cracking than threaded designs. Matched-metal components prevent galling of hydraulic system components. Jet Edge water jet pumps feature hydraulic accumulators, which reduce wear on the hydraulic pump. Hydraulic fluid also is cooled and filtered. Jet Edge waterjet pumps feature a rugged hydraulic center section which incorporates high-duty cycle-rated piston seal and wear rings; free-floating self-aligning plungers increase seal life. Jet Edge’s hydraulic systems have a 4,000-hour warranty. Jet Edge water jet pumps also feature attenuators which smooth pressure fluctuations and deliver a constant and steady stream of ultra-high pressure water to the cutting tool, ensuring optimal cut quality. Jet Edge offers a wide range of electric and diesel waterjet intensifier pumps from 30-280hp; 36,000, 60,000 and 90,000 psi models are available.

About Jet Edge
Established in 1984, Jet Edge is a global designer and manufacturer of waterjet systems for precision cutting, surface preparation and coating removal. Jet Edge systems are used around the world in a broad range of industries, from the world's leading airlines to automotive, aerospace, industrial manufacturers, machine and job shops. Jet Edge waterjet systems are proudly made in the U.S.A.

More Information
For information about Jet Edge, visit www.jetedge.com, e-mail sales@jetedge.com or call 1-800-JET-EDGE (538-3343).

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* Price excludes starter package, plumbing, spares, tools, installation, excise taxes, sales taxes, use taxes, transportation taxes, any other types or forms of taxes. Jet Edge sales terms are FOB Factory and price is in US Dollars.

Wednesday, July 8, 2009

Jet Edge Mid Rail Gantry Water Jet Cutting Machine Featured in New Video

ST. MICHAEL, Minn. (July 8, 2009) – Jet Edge, Inc. is pleased to announce its new video featuring its Mid Rail Gantry waterjet cutting machine. The video can be viewed at www.jetedge.com.

In the video, Jet Edge highlights the performance features and capabilities of its latest waterjet cutting system, which is capable of cutting virtually any material. The Jet Edge Mid Rail Gantry waterjet system features an exposed tank that easily accommodates overhead loading. It comes standard with one abrasivejet cutting head; a second cutting head can be added to increase productivity. The Mid Rail Gantry is available in a wide range of sizes, including 5’x5’, 5’x13’, 8’x5’, 8’X13’, 21’x5’and 21’X13’.

The Mid Rail Gantry is ball-screw driven for higher accuracy. Its sturdy heavy-wall tubular steel construction eliminates vibration and increases longevity. The Mid Rail Gantry utilizes an industrial PC controller and can be configured so that all three axes are fully programmable (Z optional). It also features direct-couple AC brushless digital servo motors and single or double carriages. Critical bearing components are protected with heavy metal covers with brush seals. Optional mirroring capabilities make it possible to cut part cycle time in half.

The Jet Edge Mid Rail Gantry is powered by a Jet Edge waterjet intensifier pump. Jet Edge waterjet pumps are available in 60,000 psi (4,100 bar) and 90,000 psi (6,200 bar) models, and range in horsepower from 30hp to 280hp. Like all Jet Edge waterjets, the Mid Rail Gantry is proudly made in the U.S.A. For more information, visit www.jetedge.com, e-mail sales@jetedge.com, call 1-800-JET-EDGE (538-3343) or 763-497-8700.

About Jet Edge Established in 1984, Jet Edge is a global designer and manufacturer of waterjet systems for precision cutting, surface preparation and coating removal. Jet Edge systems are used around the world in a broad range of industries, from the world's leading airlines to automotive, aerospace, industrial manufacturers, machine and job shops. Jet Edge waterjet systems are proudly made in the U.S.A. For more information about Jet Edge waterjets, visit www.jetedge.com, e-mail sales@jetedge.com or call 1-800-JET-EDGE (538-3343). Request Information About Jet Edge Water Jets

Friday, June 5, 2009

Michael Waltrip Racing's David Reutimann Wins First Sprint Cup Series Race


Jet Edge congratulates David Reutimann and Michael Waltrip Racing (MWR) on their first Sprint Cup Series victory at the Coca-Cola 600 at Charlotte. We are very proud that our water jet cutting system is used to cut 250 parts for each of MWR's racecars.

Visit Jet Edge Waterjets at www.jetedge.com

Photo courtesy Michael Waltrip Racing.

Monday, April 27, 2009

Michael Waltrip Racing Increases Waterjet Productivity 35%, Cuts Costs with 90KSI Waterjet Pump

Michael Waltrip Racing (MWR) reports that it has experienced dramatic water jet cutting productivity gains and cost reductions since powering its Jet Edge waterjet system with Jet Edge's 100hp 90,000 psi X-Stream waterjet intensifier pump in January.

"We've been seeing, across the board, a 35% improvement in cutting speed, plus we are using about 25% less garnet abrasive, and we have reduced our costs by 30%," said Nick Hughes, MWR's technical director.

"As an example, our spindles, which are one of our more complicated steering parts and cut from 2" 4140 steel, used to take 50-55 minutes to cut at 60,000 psi. Now we are cutting them in 30-44 minutes. Before we got the waterjet, it used to take three or four hours to rough cut them on a bandsaw. I also should note that about the same time we upgraded our pump, we changed suppliers for our spindle blanks. They use a much harder material that requires a slower cutting time. The X-Stream offset the increased cutting time.

"Another good example of a reduction in machining time would be our upper control arm plates that attach our front suspension arms to the chassis. These are cut from 1.5" thick steel and took about 1 hour and 25 minutes to cut two with the double heads and the old 60Kpsi pump. We can now cut two in about one hour with the double heads and the 90Kpsi pump."

Thanks to these increased cutting speeds, MWR has been able to reduce its waterjet operating hours from 60 to 65 hours per week to 40 to 50 hours per week, saving on labor and overhead, Hughes noted.

"From a throughput standpoint, we're able to push a lot more product through in the same period of time," he said. "This has freed up machine time so we can cut jigs and fixturing in addition to racecar parts. We're able to rough these out on the waterjet much faster than with conventional cutting tools."

By freeing up production time, Jet Edge's X-Stream waterjet pump also has helped MWR develop a side business building cars for other race teams, Hughes added.

"The X-stream has opened the door for more commercial opportunities," he said. "It helps bring the cost down and we're able to pass that down to the other teams. They are able to get a quality product at a lower price plus they can leverage off of MWR's engineering and manufacturing capabilities."

According to Hughes, MWR waterjets 250 parts for each of its racecars. The parts are cut from a wide variety of materials ranging from ¼" Nomex® to ½" steel, and include numerous panels, mounts and chassis components, plus duct work, windows, splitter panels and much more. MWR builds about 56 cars per year, which include the #55 NAPA AUTO PARTS Toyota Camry driven by Michael Waltrip and fielded by MWR, the #00 Aaron's Dream Machine Toyota Camry driven by David Reutimann and fielded by MWR, the #47 Little Debbie® Toyota Camry driven by Marcos Ambrose fielded by JTG- Daugherty Racing through a technical alliance with MWR, and the NASCAR Nationwide Series #99 Aaron's Dream Machine.

Hughes said he has been very pleased with Jet Edge's X-Stream waterjet pump and with Jet Edge's performance in general.

"We would absolutely, definitely recommend the X-Stream pump to others. The productivity improvements and cost savings are very measurable. Jet Edge's service has been fantastic and any components we've needed to get in have always been in stock. We have nothing to complain about."

For the latest updates on Michael Waltrip Racing's use of the Jet Edge waterjet system, and for more information about Jet Edge, visit www.jetedge.com, call 1-800-JET-EDGE (538-3343) or e-mail sales@jetedge.com. For more information about Michael Waltrip Racing, visit www.michaelwaltrip.com.

About Jet Edge
Established in 1984, Jet Edge is a global designer and manufacturer of waterjet systems for precision cutting, surface preparation and coating removal. Jet Edge systems are used around the world in a broad range of industries, from the world's leading airlines to automotive, aerospace, industrial manufacturers, machine and job shops. Jet Edge waterjet systems are proudly made in the U.S.A. For more information about Jet Edge, visit www.jetedge.com, e-mail sales@jetedge.com or call 1-800-JET-EDGE (538-3343).

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Monday, April 13, 2009

Waterjets Manufacturer Jet Edge Celebrates 25 Years

ST. MICHAEL, Minn. (April 13, 2009) – Jet Edge, Inc., a leading manufacturer of industrial waterjet cutting and surface preparation systems, is celebrating its 25th anniversary in the waterjet industry in 2009.

Jet Edge entered the waterjet industry in 1984 as a manufacturer of 55,000psi waterjet intensifier pumps for precision water jet cutting and 36,000psi waterjet pumps and portable equipment for mobile waterjet cutting, cleaning and surface preparation applications. Jet Edge began manufacturing precision waterjet cutting tables in 1998. In 2007, it became one of the first waterjet manufacturers to offer a 90,000 psi waterjet intensifier pump, which increases productivity by 40-50% for many materials and reduces operating costs by as much as 40%.

Jet Edge waterjet systems are used around the world by a wide variety of industries, including aerospace and defense, automotive, petrochemical, energy and general manufacturing. Jet Edge precision waterjets cut virtually any material, from metals and stone to carpet, foam and even food. Jet Edge’s waterjet surface preparation tools are used for paint, coatings and corrosion removal, and Jet Edge mobile waterjet cutters are primarily used to cut pipelines, steel reinforced concrete, reactor vessels and fabricated metal structures. They are ideal for cutting where flames and heat are restricted.

“Jet Edge’s success over the past 25 years can be attributed to our phenomenal customer loyalty and our company-wide dedication to providing quality products and outstanding customer support,” said Jude Lague, Jet Edge president. “We are very proud of the fact that 97 percent of our customers say they would buy from Jet Edge again. That speaks volumes of our products and our employees.”

For more information about Jet Edge, visit www.jetedge.com, call 1-800-JET-EDGE (538-3343) or e-mail sales@jetedge.com.

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About Jet Edge
Established in 1984, Jet Edge is a global designer and manufacturer of waterjet systems for precision cutting, surface preparation and coating removal. Jet Edge systems are used around the world in a broad range of industries, from the world's leading airlines to automotive, aerospace, industrial manufacturers, machine and job shops. Jet Edge waterjets are proudly made in the U.S.A.

Friday, February 13, 2009

Waterjet Cutting Brochure Available from Jet Edge

Jet Edge, Inc., recently released a new brochure highlighting its precision waterjet cutting products.The brochure features Jet Edge’s precision waterjet cutting tables, which include an expandable High Rail Gantry available in 2’ increments from 4’X4’ to 24’X14’, a Mid Rail Gantry available in sizes including 8’X13’ and 21’X13’ and a Low Rail Gantry available in sizes up to 30’X100’.

The brochure also highlights Jet Edge’s waterjet intensifier pumps, which are available in a wide range of horse powers and capable of producing pressures from 60,000-90,000psi, as well its precision water jet cutting accessories that include abrasivejet and water-only cutting heads, abrasive delivery, removal and recycling systems, and a closed loop filtration system.To request a brochure, call 1-800-JET-EDGE (538-3343) or e-mail sales@jetedge.com.

View the brochure as a PDF at: http://www.jetedge.com/library/jet_edge_precision_cutting_brochure.pdf.

About Jet Edge
Established in 1984, Jet Edge is a global designer and manufacturer of waterjet systems for precision cutting, surface preparation and coating removal. Jet Edge systems are used around the world in a broad range of industries, from the world's leading airlines to automotive, aerospace, industrial manufacturers, machine and job shops. Jet Edge waterjet systems are proudly made in the U.S.A. For more information about Jet Edge, visit http://www.jetedge.com, e-mail sales@jetedge.com or call 1-800-JET-EDGE (538-3343).

Friday, January 23, 2009

Michael Waltrip Waterjets Steps for New House

Michael Waltrip is using his Jet Edge waterjet to make a staircase for his new house. Check out his video of the project, starring Michael himself as Handyman! http://www.youtube.com/watch?v=Pwce4fVS53c

Michael Waltrip Racing waterjets more than 250 parts for each of its racecars. MWR has Jet Edge's High Rail Gantry waterjet and 90,000 psi X-Stream pump.

For more information about Michael Waltrip Racing, visit www.michaelwaltrip.com.

For more information about Jet Edge, visit www.jetedge.com.

Thursday, December 18, 2008

Reuel Inc. Acquires State-of-the-Art Jet Edge Waterjet Cutting Technology

Jet Edge, Inc., is pleased to announce that Reuel Inc. of Goldsboro, N.C., has installed Jet Edge’s latest ultra-high pressure waterjet cutting system, the Jet Edge Mid Rail Gantry. With its new waterjet system, Reuel is now capable of cutting complex parts from virtually any material with water that has been pressurized to 60,000 psi. and mixed with an abrasive.

Reuel is an internationally-leading manufacturer of insulating components for the electrical power equipment industry. The company specializes in molded switchgear components, apparatus bushings and specialty products for medium voltage electrical distribution equipment. It also manufactures traction-power substations for mass transit authorities and large-scale contractors.

Established in 1987 by Larry and Sue Davis, Reuel has grown steadily over the years and is now one of the larger manufacturers in its industry. The company, which started out manufacturing just epoxy and other polymeric material electrical components, has grown to over 50 employees and now occupies a 110,000 square foot state-of-the-art manufacturing facility that features fully equipped machine and fabrication shops that, in addition to the new waterjet, include vertical milling centers, plunge and wire EDM machines, CNC lathes, CNC punches and press brakes, a shear, plasma cutter and a powder-coat paint line. Reuel also has a high-tech molding and casting department that features 11 hydraulic molding presses including a custom press that it built itself, plus a new pneumatic material conveying system.

According to Jason Stevens, Reuel project engineer, Reuel decided to add waterjet cutting to its extensive machining capabilities because it is the most effective way to cut GP03 fiberglass, one of the primary materials used in the company’s switchgear components for its traction-power substation line.

“Waterjet is the best way to cut parts from this material because it eliminates an aggravating fine dust that is created by other cutting methods,” Stevens said. “This dust can cause accelerated machine wear especially in machine ways and optical encoders.”

Reuel also plans to cut other materials with its waterjet machine, including steel, stainless steel, polycarbonate and copper, Stevens noted.Prior to purchasing its Jet Edge system, Reuel had been outsourcing its waterjetting, but determined it would be more cost-effective and efficient to bring its waterjet cutting in-house, Stevens explained.

“Now that we have our Jet Edge waterjet, we will have control over our process and control over lead time in addition to cost savings,” he said.

Within a week of installing the Jet Edge, Reuel had already trained five employees how to run the machine (the company cross-trains its fabrication shop employees) and was busy cutting GP03 insulating components for a traction-power substation it is building for a light rail system in New Orleans. Reuel is building two substations for the city’s transit authority to replace units damaged by flooding following Hurricane Katrina.

“Jet Edge’s training was great,” Stevens said. “The machine is working great, it can be run relatively unattended, and it looks like maintenance should be easy. I like the SigmaNEST® Companion CAD/CAM software on the controller. It seems to be very intuitive and the controller also is fairly intuitive. It’s one of the easiest that I’ve used.”

Stevens said he researched 20 waterjet systems from various manufacturers before deciding on Jet Edge.

“I like Jet Edge’s vertical integration and one call for service,” he said. “A lot of the other companies require you to call one company for parts and service on the gantry and another for parts and service on the pump. I also liked Jet Edge’s 24-hour availability. Many other waterjet manufacturers were available eight to five in their time zone or they had online support. Plus, I really liked working with David Arthur [Jet Edge’s Southeast U.S. regional sales manager]. I felt that he was as honest as a salesman could be and was willing to work with us to determine the best solution.”

The Jet Edge Mid Rail Gantry selected by Reuel features an 8’X13’ work envelope with an exposed tank that easily accommodates overhead loading. It comes standard with one abrasivejet cutting head; a second cutting head can be added to increase productivity. The Mid Rail Gantry is ball-screw driven for higher accuracy. Its sturdy heavy-wall tubular steel construction eliminates vibration and increases longevity. The Mid Rail Gantry utilizes an industrial PC controller and can be configured so that all three axes are fully programmable (Z optional). It also features direct-couple AC brushless digital servo motors and single or double carriages. Critical bearing components are protected with heavy metal covers with brush seals.

More Information
For more information about Reuel, visit www.reuelnc.com, call 919-734-0460 or e-mail info@reuelnc.com.For more information about Jet Edge, visit www.jetedge.com, call 1-800-JET-EDGE (538-3343) or e-mail sales@jetedge.com.

About Jet Edge
Established in 1984, Jet Edge is a global designer and manufacturer of waterjet systems for precision cutting, surface preparation and coating removal. Jet Edge systems are used around the world in a broad range of industries, from the world's leading airlines to automotive, aerospace, industrial manufacturers, machine and job shops. Jet Edge waterjet systems are proudly made in the U.S.A. For more information about Jet Edge, visit www.jetedge.com, e-mail sales@jetedge.com or call 1-800-JET-EDGE (538-3343).

Tuesday, December 9, 2008

Michael Waltrip Racing Speeds Up Waterjet Cutting with 90,000 PSI Jet Edge X-Stream Waterjet Pump


Michael Waltrip Racing (MWR) has installed a 90,000 psi Jet Edge X-Stream xP90-100 waterjet intensifier pump at its fabrication shop in Cornelius, N.C. The pump will power MWR's Jet Edge waterjet cutting system, which it uses to make parts for its three NASCAR Sprint Cup Series teams and its NASCAR Nationwide Series team.

MWR plans to achieve much faster cutting speeds and drastically lower its operating costs with its new Jet Edge X-Stream pump. The pump produces 50% more pressure than a typical 60,000 psi waterjet intensifier pump, resulting in a 40-50% increase in productivity for many materials. As a result of these faster cutting speeds, MWR can expect to use 30% less water, 30% less power, and up to 50% less abrasive.

"These days we're all looking for ways to save time and money, and Jet Edge's X-Stream pump does both," said Nick Hughes, MWR's technical director. "We couldn't ask for anything more."

According to Hughes, MWR has been running its Jet Edge waterjet system 60 to 65 hours per week since installing it in the spring of 2008. It now waterjets 250 parts for each of its racecars. The parts are cut from a wide variety of materials ranging from ¼" Nomex® to ½" steel, and include numerous panels, mounts and chassis components, plus duct work, windows, splitter panels and much more. MWR builds about 56 cars per year, which include the #55 NAPA AUTO PARTS Toyota Camry driven by Michael Waltrip and fielded by MWR, the #00 Aaron's Dream Machine Toyota Camry driven by David Reutimann and fielded by MWR, the #47 Little Debbie® Toyota Camry driven by Marcos Ambrose fielded by JTG-Daugherty Racing through a technical alliance with MWR, and the NASCAR Nationwide Series #99 Aaron's Dream Machine Toyota Camry driven by David Reutimann fielded by MWR.

MWR has experienced tremendous productivity gains since installing its Jet Edge waterjet system, Hughes said.

"After we installed our Jet Edge last year, we increased our productivity by 50 percent and were able to get technology improvements to the racetrack two weeks faster than in the past," he said. "This resulted in some very respectable finishes that got everybody talking about Michael Waltrip Racing. It really comes down to machining time. We can cut parts a lot faster on the waterjet than on the milling center. We are also producing better quality parts and we are seeing huge reductions in material waste thanks to the Jet Edge's tight nesting capabilities."

Hughes noted that the Jet Edge waterjet was instrumental in the development of MWR's newest racecar, the Series 600.

"The Jet Edge waterjet was key to the redesign," Hughes said. "It enabled us to design and produce parts at a moment's notice. We were able to get the project done much faster and much more cost effectively than we could have in the past. As we enter our third year of Sprint Cup Series competition, there is no doubt that we will be placing even more demands on our Jet Edge waterjet. The X-Stream pump's faster cutting speeds will help us keep up with that demand."

For the latest updates on Michael Waltrip Racing's use of the Jet Edge waterjet system, and for more information about Jet Edge, visit www.jetedge.com, call 1-800-JET-EDGE (538-3343) or e-mail sales@jetedge.com. For more information about Michael Waltrip Racing, visit www.michaelwaltrip.com.

About Jet Edge
Established in 1984, Jet Edge is a global designer and manufacturer of waterjet systems for precision cutting, surface preparation and coating removal. Jet Edge systems are used around the world in a broad range of industries, from the world's leading airlines to automotive, aerospace, industrial manufacturers, machine and job shops. Jet Edge waterjet systems are proudly made in the U.S.A. For more information about Jet Edge, visit www.jetedge.com, e-mail sales@jetedge.com or call 1-800-JET-EDGE (538-3343).

Monday, December 8, 2008

New CAD/CAM Nesting Software for Waterjets is Easy to Learn and Use

Jet Edge is now offering the easy-to-learn and use SigmaNEST Companion™ CAD/CAM nesting software on its precision waterjet cutting systems.

Developed by SigmaTEK Systems, LLC, of Cincinnati, SigmaNEST Companion uses a wizard-based approach to allow waterjet operators with little or no CAD/CAM experience to design, edit and nest parts quickly with little training. Available at a fraction of the cost of the full SigmaNEST program, Companion features numerous SigmaNEST functions such as DXF import, TrueShape nesting, automatic path generation, and NC code generation. With it, waterjet operators can load DXF files to automatically or manually nest parts. They also can create new tasks using standard shapes available in the program’s library. Companion also allows operators to edit part parameters and generate a variety of custom reports, including cost, layout and summary reports.

Jet Edge manufactures a full line of precision waterjet cutting machines, intensifier pumps and waterjet parts. Jet Edge waterjet tables are available in a wide range of sizes, from 30”X30” to 30’X100’. Jet Edge waterjet intensifier pumps are capable of producing pressures from 30,000psi to 90,000psi. They are available in electric and diesel models ranging from 30hp to 280hp. Jet Edge’s open-architecture motion controllers are compatible with most CAD/CAM software, including SigmaNEST and SigmaNEST Companion. For more information about Jet Edge, visit www.jetedge.com, call 1-800-JET-EDGE (538-3343) or e-mail sales@jetedge.com. For more information about SigmaNEST, visit www.sigmanest.com, call (513) 674-0005 or e-mail sales@sigmanest.com.

Water Jet Manufacturer Jet Edge Participating in Minnesota's Trade Mission to Israel

Jet Edge, Inc., a leading manufacturer of ultra-high pressure (UHP) waterjet and abrasivejet systems for precision cutting, coating removal and surface preparation, is pleased to announce that Jet Edge International Sales Manager David J. Anderson will join the Minnesota Trade Office’s Business Development Mission to Israel, Dec.11-18, 2008.

Anderson is one of 30 business delegates who will participate in the mission led by Minnesota Gov. Tim Pawlenty. The delegation’s objectives are to acquire market information and business contacts, increase Minnesota exports to Israel, facilitate high-tech exchanges and collaboration, and develop strategic relationships with key organizations that support U.S.-Israeli trade and investment. As one of the world’s most prominent centers of innovation and technology, Israel offers a wealth of opportunities for high-tech exchanges and collaboration. Additionally, with one of the best economic growth rates in the Middle East and an affinity for American products, Israel presents significant market opportunities for Minnesota exporters.

For more information, visit http://www.jetedge.com, e-mail sales@jetedge.com or call 1-800-JE-EDGE (538-3343).

Wednesday, September 10, 2008

Jet Edge Introducing New Mid Rail Gantry Waterjet Machine at FABTECH 2008

Jet Edge, Inc. will introduce its new Mid Rail Gantry Waterjet System at the FABTECH International & AWS Welding Show, Oct. 6-8, 2008, in Las Vegas. Look for Jet Edge in booth 4257.

< View Product Specifications.

The Jet Edge Mid Rail Gantry Waterjet System features an 8'X13' work envelope with an exposed tank that easily accommodates overhead loading. It comes standard with one abrasivejet cutting head; a second cutting head can be added to increase productivity. The Mid Rail Gantry is ball-screw driven for higher accuracy. Its sturdy heavy-wall tubular steel construction eliminates vibration and increases longevity. The Mid Rail Gantry utilizes an industrial PC controller and can be configured so that all three axes are fully programmable (Z optional). It also features direct-couple AC brushless digital servo motors and single or double carriages. Critical bearing components are protected with heavy metal covers with flexible lip seals. Like all Jet Edge products, the Mid Rail Gantry is proudly made in the U.S.A.

During FABTECH, Jet Edge also will showcase its 90,000 psi X-Stream xP90-100 and 60,000 psi iP60-50 intensifier pumps.

Capable of producing pressures in excess of 90,000psi, the 100hp X-Stream achieves much faster cutting speeds and drastically lowers operating costs compared to traditional 60,000psi pumps, enabling users to increase productivity and reduce part costs. The X-Stream produces 50% more pressure than a 60,000psi intensifier pump, resulting in a 40-50% increase in productivity for many materials. The X-Stream supports a 75,000psi continuous operating pressure. Compared to a 60,000psi pump, typical operating pressures of 75,000psi use 30% less water, 30% less power, and up to 50% less abrasive, resulting in a 40% reduction in operating costs. They typically reduce taper by up to 0.001". The X-Stream is capable of producing flow rates of 1.45gpm and supports up to a .017" orifice. Its fittings and tubing are rated for 100KSI. The X-Stream is backed by nearly 10 years of extensive research and development in hyper-pressure technology.

Featuring the most advanced technology for extended-life hydraulics, a reliable tie-rod design and easy maintenance with no threads on the high pressure cylinders, the 50-horsepower iP60-50 produces up to 60,000 psi (4,100 bar), and provides flow rates of 0 to 1.1 gallons (5 liters) per minute to a variety of cutting, surface-preparation or cleaning tools. The iP60-50 provides easy access for all service and maintenance. It features a non-threaded high-pressure cylinder with a warranty -- even on replacement cylinders, an improved performance check valve, and low torque requirements.

Thursday, March 6, 2008

New Waterjet Systems Brochure!

Our new brochure features Jet Edge’s precision waterjet cutting tables, which include an expandable High Rail Gantry available in 2’ increments from 4’X4’ to 24’X14’, a Mid Rail Gantry available in sizes up to 30’X100’ and a compact Abrasive Machining Center available in 30”X30”, 30”X48” and 48”X96” models. The brochure also highlights Jet Edge’s intensifier pumps, which are available in a wide range of horse powers and capable of producing pressures from 60,000-90,000psi, as well its precision cutting accessories that include cutting heads, abrasive delivery, removal and recycling systems, and a closed loop filtration system.

< View Brochure