Friday, July 23, 2010

San Diego Shipyard Now Offering Precision Water Jet Cutting Services

Pacific Ship Repair & Fabrication (PACSHIP) is now offering precision water jet cutting services at its San Diego shipyard and fabrication shop.

The ship repair and fabrication contractor is capable of processing complex parts from virtually any material with its new 60,000 psi Jet Edge Mid Rail Gantry water jet cutting system, which features an 8’x13’ work envelope and is capable of maintaining +/- 0.001" linear positional accuracy (over 12") and +/- 0.001" repeatability (bi-directional).

PACSHIP added its new water jet cutting machine after receiving a Small Shipyard grant through the U.S. Maritime Administration, said Bill Carroll, PACSHIP director of business engagement. The grant was offered to small shipyards to help them modernize and become more competitive.

Since installing its Jet Edge waterjet machine, PACSHIP already has experienced improvements in quality, efficiency and capabilities, Carroll noted. His statement was echoed by PACSHIP’s Sheetmetal Department Manager, Mr. Dave Whitacre.

“We have greatly increased our capabilities in all types of material cutting, thus reducing the need to outsource precision cutting by keeping the work in house,” Whitacre said. “We recently accomplished the precision cutting of approximately 1000 SQ.FT of ½” thick Kevlar armor plating to assist in our ballistic door manufacturing. As far as productivity gains, we can tell you that, for the Sheet Metal Department, the waterjet has significantly reduced the time on task jobs by a factor of five.”

PACSHIP, which serves both the marine industry and general fabrication customers, uses its water jet to cut many military-use materials such as Kevlar and high-strength armor plating, as well as plastics, carbon fiber, rubber, copper, and stainless steels.

“We determined that water jet cutting would be the best method for cutting these materials due to its precision and lack of heat affected zones,” Whitacre said. “Our method of cutting these materials prior to the procurement of our water jet machine was to plasma cut, torch cut, or saw cut.”

In business since 1969, PACSHIP specializes in aircraft carrier, combatant and auxiliary ship modernization and repair. Its customers include the U.S. Navy, U.S. Coast Guard, Military Sealift Command, BAE Systems, General Dynamics and Northrop Grumman, as well as other shipyards. The ISO 9001:2008-certified and NAVSEA Master Ship Repair contractor performs a full range of shipyard installation, maintenance and repair services including program management, structural fabrication, pipefitting, welding, electrical and electronics, rigging, painting, blasting, sheet metal work and carpentry. It also manufactures watertight doors, hatches and other marine closures. In addition to its Jet Edge waterjet cutting machine, PACSHIP features a full-service sheet metal department that includes CNC brakes, shears, plasma cutting machines, rollers, and finishing equipment.

PACSHIP chose a Jet Edge waterjet system for many reasons, Carroll explained, noting that the company specifically liked Jet Edge’s ease of operation, table size, and its robust construction.

“The Jet Edge Mid Rail Gantry System has a perfect combination of features to suit our needs,” he said. “The specific reasons why we purchased the Jed Edge Water Jet cutting machine are numerous including: cost, simplicity in operation, the ability to maintain the equipment ourselves, outstanding customer service and the warranty.

“We are highly satisfied with Jet Edge’s sales process, installation, training, service and parts. There is no doubt the greatest strength is the customer service. Jet Edge Regional Sales Manager Bradley Schwartz is without a doubt one of the most conscientious sales representatives we have ever dealt with. He has a superior knowledge of the product he is selling and the willingness to help out whenever the time arises.”

More Information

For more information about PACSHIP, visit http://www.pacship.com/ or call Bill Carroll at 619-232-3200x149.

For more information about Jet Edge, visit http://www.jetedge.com/, or call 1-800-JET-EDGE (538-3343).

About Jet Edge

Established in 1984, Jet Edge is a global designer and manufacturer of waterjet systems for precision cutting, surface preparation and coating removal. Jet Edge waterjets are used around the world in a broad range of industries, from the world's leading airlines to automotive, aerospace, industrial manufacturers, machine and job shops. Jet Edge waterjet systems are proudly made in the U.S.A.

Wednesday, July 21, 2010

Waterjet Technology Helps BP Cap Gulf Oil Leak

Water jet technology companies Jet Edge, Inc. and Chukar Waterjet, Inc. recently played a key role in helping BP stop the oil leak in the Gulf of Mexico. The companies provided ultra-high pressure waterjet equipment and application expertise to blast away hydrate ice crystals that had formed inside a containment cap at the spill site, clogging the containment system.

Jet Edge custom engineered a 36,000 psi waterjet intensifier pump that was dropped 5,000 feet into the Gulf to power a robot-operated waterjetting lance that blasted away the hydrates. To ensure the hydrate remediation project’s success, Jet Edge utilized advanced filtration and ultra-high pressure seal technology capable of withstanding the harsh undersea environment. The system was designed to blast with sea water or liquid gas. As a result, Jet Edge developed the first-known waterjet system capable of operating in water depths in excess of 5,000 feet, opening a new frontier for waterjet technology.

Chukar Waterjet provided onsite applications engineering services throughout the project, working with a subsea technology company, an offshore logistics and supply company, an offshore transportation company, BP, and an independent safety group to ensure successful completion of the project.

For more information about Jet Edge water jet systems, visit http://www.jetedge.com/ or call 1-800-JET-EDGE (538-3343).

For more information about Chukar Waterjet, visit http://www.chukarwaterjet.com/, or call 1-888-497-8749 or (763) 497-8749

About Jet Edge

Established in 1984, Jet Edge is a global designer and manufacturer of waterjet systems for precision cutting, surface preparation and coating removal. Jet Edge systems are used around the world in a broad range of industries, from the world's leading airlines to automotive, aerospace, industrial manufacturers, machine and job shops.

About Chukar Waterjet

Chukar Waterjet is a leader in application and rental of ultra-high pressure (UHP) waterjet mobile equipment, and provides prompt, high-quality waterjet fabrication services and cleaning applications. Chukar Waterjet also is a supplier of high quality parts for water jet cutting and cleaning equipment, offering a complete line of waterjet replacement parts.
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Wednesday, July 7, 2010

5 Axis Water Jet Technology Introduced by Jet Edge

Water jet manufacturer Jet Edge, Inc., is now offering 5 axis water jet cutting technology with Intelligent Kerf Compensation (IKC).


Available on select Jet Edge 5 axis water jet cutting systems, the innovative IKC 5-Axis water jet cutting head is capable of making inclined cuts and controlling kerf to ensure optimal part quality. The IKC’s capabilities include 600º rotation, a maximum angle of +/- 60º, and dynamic precision from +/-0.2 to +/-0.5 mm/m, depending on the tilt of head.

For more information about Jet Edge waterjets, visit www.jetedge.com or call 1-800-JET-EDGE (538-3343).

About Jet Edge

Established in 1984, Jet Edge is a global designer and manufacturer of waterjet systems for precision cutting, surface preparation and coating removal. Jet Edge water jets are used around the world in a broad range of industries, from the world's leading airlines to automotive, aerospace, industrial manufacturers, machine and job shops. For more information about Jet Edge, visit www.jetedge.com, e-mail sales@jetedge.com or call 1-800-JET-EDGE (538-3343).